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 CNC grinding and gouge program
Circumferential and longitudinal seam Gouge and Grinding device
PSF-5050-G
Application

• Carbon metal , Stainless metal circumferential seam gouge, grinding and sprucing.
• Vessel inside stainless steel cladding welding layer grinding and sharpening
• Vesse EPT inside and external circumferential, longitudinal seam, weld reinforcement component grinding and sharpening. Use just before vessel fitting-up.
•  V bevel sort vessel.

 
Aim workpiece and technical requirement
Software

• Workpiece Diameter ranges——————————–φ550mm~φ5000mm
• Minimum Diameter required whilst with Du EPT removal program————————-≥φ1400mm

    (Inner longitudinal welding reinforcement component grind necessary bare minimum Diameter ≥φ2400mm,If much less than φ2400mm, demands to recognize ahead of producing)

• Maximum workpiece/vessel thickness——————————–δ≤230 mm
• Solitary segment of vessel optimum length—————————- L≤4500 mm
• Workpiece materia EPT ————————————-SS. CS
• width of welding seam————————————-≤90 mm
• surface area roughness ——————————-Ra12.5.

 
Equipment functioning atmosphere

• Power —————————————–A few phase AC 380±10%,50HZ±2%
• Temperature——————————————10-55ºC
• Highest humidity ———————————-ninety eight%(35ºC)

Device technical instruction
The machine is composed of CNC cross manipulator, multifunctional strong grinding abrasive wheel and belt head, du EPT removal program, electronic technique and pneumatic handle program.
(PSF-5050 )Cross manipulator

• It is made up of base hold, level adjustment unit, column, rotating system, electricity driving system, Mechanical locking system, cross slider/carriage, beam and related shifting method. Rotating unit amongst Foundation maintain and column is driving by electric power.
• Cross slider make use of reducer and Ball screw generate to manage up and down. Beam front and again shifting is driven by reducer motor and equipment rack.
• Column and beam guide rai EPT are the oversea imported heavy load straight guide. Beam each finishes can be outfitted with multifunctional and strong abrasive wheel and belt,du EPT removing technique although it is also regarded as to go away EPT grinding & gouge head interfaces. 
• There is raise lugs beside column finish which is a fixed type. Overhead head crane can raise without having metal wire.
• Cross sliders are put in with du EPT safety device.
• Staircases are presented on column for servicing.
• The deflection can be taken off by grinding & gouge head continual force relocation system.

 
Principal complex Information

• Least top of Grinding & gouge head to ground —————————————800mm
• Optimum Top ———————————————5000 mm
• Vertical transferring highest speed————————————-one hundred~1200mm /min(frequency control)
• Horizontal moving length ———————————————5000 mm
• Highest horizontal relocating speed————————————-a hundred~1200mm /min(frequency handle)
• Beam rotating degree allowed———————————————±90°
• column rotating accessible authorized———————————————±180°
• The beam deflection ———————————————2.5mm/m

 
Multifunctional and effective grinding wheel and belt head

• It is composed of remaining/correct moving system, grinding & gouge head vertical rotating relationship flange, grinding & gouge head horizontal rotation device, grinding & gouge head side swing stopping unit, grinding & gouge head, grinding motor, welding seam abrasive wheel and grinding gadget, root go powerful abrasive belt grinding gadget (abrasive belt contact wheel,tight and side swing stopping unit ,), Pneumatic constant force relocation mechanism, automated blade lifting unit and du EPT removing cover.
• Grinding & gouge head correct/left horizontal transferring unit consi EPT of motor, special reducer, lateral modest slide guide rail. The operate of the proper/remaining horizontal relocating unit is to hold the grinding centerline coincides with the device center line after ninety degree rotating.
• Grinding & gouge head vertical rotating relationship flange consi EPT of motor reduction device. The purpose is to aid the abrasive belt to parallel with welding seam area even though grinding the cladding welding seam.
• Grinding rotation device consists of rotation ring and supporter.  ±90 degree can be altered as vessel inner, exterior longitudinal/ circumferential seam conditions.
• Grinding & gouge head facet swing lock avoiding unit consi EPT of lateral sliding device and connected limited lock unit. The abrasive wheel can immediately adju EPT the course by means of sensor detection by subsequent welding seam.  The purpose is to keep away from abrasive wheel blocked and unsafe happens whilst the grinding path deflection takes place because the anti-floating roller with out employing. Limited lock unit is to maintain the abrasive grinding keep track of no deflection.
• The complete grinding & gouge head and grinding belt are utilizing exact same beam and motor technique, constant pressure relocation and computerized blade lifting program. The only distinction is that the abrasive belt has individual wheel restricted and aspect swing avoiding unit and addresses.
• The abrasive belt can fulfill vessel inside and exterior grinding

 
 
 
 
 
 
 
 
Gouge purpose technological data

• Maximum gouge depth for weld ————————————170mm
• Greatest gouge depth for one-go gouge————————————≤15mm
• Relocating pace————————————–1000mm/min

                          (To keep away from surface injury, we sugge EPT to use little gouge blade to go fa EPT to deal with small parts gouge

• Optimum gouge measurement of welding seam————————————100×15mm(×)
• Maximum allowance for one time gouge————————————≤100×5mm
• Transferring pace while abrasive belt grinding——————————–350mm/min
• Greatest allowance for gouge cladding welding layer———————————-≥0.5mm/time

                                       ———————————-efficiency:10~20m/h

• Highest tilt angle of welding seam bevel gouge abrasive belt————————10°

 
Gouge floor high quality

• Welding move grind and gouge——————————————–≤Ra6.3μm
• welding root grind and gouge ——————————————–≤Ra12.5μm
• Cladding welding layer grind and gouge —————————————–≤Ra6.3~.4μm
•  bevel grind and gouge ——————————————–≤Ra6.3μm

 
Multifunctional potent lateral grinding & gouge head

• Vertical rotating angle of grinding & gouge head —————————————–~90°
• Horizontal rotating angle of grinding & gouge head —————————————–±90°
• Grinding & gouge head right/still left moving length —————————————–±75mm
• aspect swing length —————————————–±50mm
• Grinding & gouge head blade lifting stroke————————————-180mm
• Connection wheel measurement——————————————–Φ300×100mm
• Abrasive belt dimension ———————————————a hundred ×2800mm
• Abrasive belt velocity———————————————30m/s
• Abrasive wheel dimensions ———————————————Φ650×12(twelve ~ 22)mm
• Maximum Abrasive wheel grinding and gouge pace————————————–65m/s
• grinding and gouge power———————————————18.5kW
• Grinding & gouge head fat———————————————-650kg

  
Du EPT remove technique

• Du EPT elimination program is composed of industrial Moist vacuum cleaner, du EPT remove hose, suction inlet and connected pipes. The attributes are huge price of stream, potent negative force. Can be effectively used for removing metal powder, metallic scrap, fibres, harmful waste, and specifically for the sparked steel scraps. It is geared up with spraying system, and also can be used for get rid of Inflammable and explosive dust. It can be utilized continuously. Lengthy provider time and decrease upkeep cost. Hose among suction inlet and vacuum cleaner is manufactured of refractory stainless steel hose.

Complex Info

• Energy—————————————————-3.0KW
• air movement——————————————————–4000m3/h
• (Ptf)Stress————————————————-2200pa
• Inlet diameter————————————————–Ф170mm
• Outlet diameter————————————————–Ф330mm
• Precipitation tank volume ————————————————.2 m3
• Du EPT removing performance—————————————————-eighty five%

PLC manage method
The grinding and gouge machine utilizes Siemens PLC (S7-three hundred) system. To make it simple to function the machine, the transmitter cabinet management largely depends on hand-held operation box management. Transmitter cupboard is positioned on the again of equipment, each and every function grinding & gouge head and equipment are with different fa EPT interface. Pneumatic device: air supply .4~.8mpa, it is with oil-drinking water separator. Elements are making use of SMC manufacturer. Grinding/gouge head coordinate management is pushed by ongoing handbook variable frequency. The regular pressure relocation mechanism can take away the beam deflection for the duration of grinding and gouging, which signifies the abrasive wheel is often perpendicular to the axis of the vessel. Needed Linear velocity of vessel roller is  0.1-3m/moment during grinding or gouging
Major obtained portion manufacturer

SN	Title	Manufacturer
one	motor	SGHB
two	reducer	SGHB
three	bearings	NSK, Japan
4	Hefty duty linear guide	AMT, ZheJiang
five	ball screw	AMT,ZheJiang
six	pneumatic component	SMC,Japan
7	slewing bearing	Korea
8	self-lubrication program	HangZhou,China
nine	low-voltage electrical factors	AIKS, Hong Kong
ten	manage cupboard	SGHB
11	PLC frequency converter	Siemens,Germany
twelve	sensor	AIKS, Hong Kong

 
Spare portion listing

Title	Specification	Purpose	Amount
link wheel	Φ300×100	Welding seam and Within and exterior floor	five
Abrasive belt	415um,198um	Welding seam and Inside of and outside the house surface area	20
Abrasive wheel	Φ650×12(20) ×Φ80 mm	gouging	twenty

The use of original equipment manufacturer’s (OEM) portion quantities or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our organization and the outlined replacement elements contained herein are not sponsored, approved, or produced by the OEM.