We – EPG Team the greatest worm gearbox, couplings and gears factory in China with 5 various branches. For a lot more particulars: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

QMY1200P/1300P/1500P Automated Die-reducing and Creasing Device(Front Direct Feeding with Stripping Device)

• Major features:

• The Bobst type minimize framework can make the cutting system motion like a scissor, it will understand a complete and easier reduce.
• Principal worm equipment makes use of alloy copper content, following the knowledgeable operator’s handbook scraping treatment method and rigorous standard screening, it can makes certain the driving elements ten several years daily life.
• The primary chains adopt imported British Renold manufacturer, the variations of ten chains are considerably less than .2mm.
• The connect amongst gear box and driving shaft adopts sleeve and pin structure ensuring a robust link.

• Technical specs:

Design	Device	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Size	mm	350X350	400X400	500X400
Max. Die-slicing Dimensions	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Stress	T	three hundred	three hundred	300
Max. Paper Thickness	mm	1-7	one-seven	one-7
Die-slicing Precision	mm	±0.five	±0.five	±0.five
Complete Electrical power	KW	32.5kw	32.five	36.5
All round Dimension	mm	8600X4000X2350	9100X4250X2345	9600X4700X2400

 
 
 

• Functions of the equipment:

Main Features:

• The Bobst variety reduce construction helps make the reducing system movement like a scissor, it will recognize a full and easier cut.
• Primary worm gear utilizes alloy copper material, after the knowledgeable operator’s manual scraping therapy and rigid common screening, it can makes certain the driving elements ten a long time daily life.
• The main chains adopt imported British Renold brand, the variations of 10 chains are considerably less than .2mm.
• The connect in between equipment box and driving shaft adopts sleeve and pin framework ensuring a powerful link.
  • Speed:  

 
The device adopts frequency controller to obtain stepless speed acceleration which can reach to 5000 times for each hour. Throughout real production, it can normally run at 3600 to 4200 times for every hour in accordance to the top quality of the board. If the top quality of the paper is good, a great operator even can work the equipment at optimum pace.

• Security:

 
As it is demonstrated in the photograph of the machine, the device adopts rear portion paper feeding strategy which keeps the operator absent from the die-cutting portion. The mounting and adjustment of the die plate is also done outside of the die-cutting portion with sensors and detectors at die-chopping part to guarantee that the machine can not be began when the die-cutting plate is at adjustment status.
 
Aside from the sensors at die-cutting element, there are sensor or approach switches at window component to make the entire equipment at monitoring standing to guarantee its basic safety.
 

• Operation comfort:

 
There is Gentleman-device interface put in in the control panel which will exhibits the safety position of the machine as effectively as malfunctions to facilitate the operator. Digital camera is also put in in front of the operator for him/her to check the procedure position at the shipping element.
 
 

• Principal Buildings and Important Material Utilized

 

• Four Main Large Areas:

They are: bottom station, transferring system, upper system and equipment wall. The base station is made of grey solid iron -HT two hundred the shifting platform is ductile iron – QT forty two-ten and the machine wall is high quality A3 metal.

• Main Travel:

 

 
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a relocating established to guarantee secure pressure out place which is not less than 300 tons.
 

The materials for the worm shaft is 40Cr with quenching therapy and gear hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-slicing and Creasing Portion:

 
The generate is transferred via crank rod to pendulum which will deliver the shifting system to transfer up and down to achieve die-cut and creasing purpose.
 
The pendulum is created of substantial high quality ductile iron. The pendulum axis is accomplished by induction harden with surface area hardness HRC 43-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type computerized die-cutting and creasing machine. Compared with computerized die-cutting and creasing machine which is utilized for cardboard die-slicing, this kind of computerized die-cutting and creasing machine is primarily utilized for corrugated board which wants considerably less strain for die-reducing, in this case quite some producers have created scaled-down width on the pendulum and more compact diameter on the pendulum shaft. We hold broader pendulum and bigger diameter on its shaft to make our device last for a lengthier daily life.
 
 
The die-cutting plate employs 7 mm 75 Crl plate which has far more hardness and existence span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning device to ensure the boarding conveying precise and secure.
The equipment makes use of gripper bar type with 12A lengthy joints chain which is less in fat and much less shock to the intermittent device under the precondition to make sure the toughness of the chain. The model of the chain is Renold U.K with high specific and good quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge sort- gentle in bodyweight and high in toughness.

• Electrical Component

 
 

 
The electrical parts are developed and assembled according to the European CE regular and utilizes entire world extensive known brand merchandise.
 

• Set up of Die

 
 
 
 
The die mounting and dismounting adopts facet withdrawing approaches which time conserving and effortless for procedure.
There are two ways for the fixation of the die-possibly by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is straightforward, handy and reliable.
 

• Special Figures of Our Machine:

 

• Clever And Specific Front Lay Style:

 

Compared with the card board sheet, the corrugated board has far more energy. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the front lay reaches to its greatest position.
 
Generally the producers will set up sensors on this portion to cease the device when the paper is fed abnormally to the entrance lay. Nevertheless, when the device is running at the substantial speed, the inertia will provide the machine to operate for a even though to make the front lay to its greatest level and then also harm the entrance lay and the gripper bar.
 
Our specific layout is that when the abnormal board feeding occurs and currently being detected, the entrance lay can in no way reaches to its greatest stage which tends to make cost-free from front lay and gripper bar damages simply because of abnormal paper feeding.
 
As it is our particular design and style, so there is no image to be demonstrated below.
 

• None-quit Gathering device

   At the delivery portion, when the board is cut to be about 1 meter, the device will push
the die-lower board pile out of the device delivery element so that it is simple for the operator to draw them to the selected spot without the want of stopping the device .
 
 
 
                    

 

• Front-guide Feeding Element

   The equipment adopts patent engineering of entrance-direct feeding composition, which can successfully avoid and minimize damages to the area of printed sheet. Outfitted with robust blower, even paper is bending deformation, can feed paper easily.
 
 
 
 
 
 
 
 

 
 

• Stripping Component  

    (a) The machine is half striping which can strip off three – edge squander and middle holes of the board.
(b) There are higher chase, middle chase and decrease chase exactly where the male, elastic block and
feminine die are put to strip off the squander.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Name	Brand name and Origin	Remarks
Bearing	SKF Swiss	Crucial element
	IKO Japan or HangZhou, China	Not important part
Chain	Renold U.K	Principal Chain ( Discrepancy of considerably less than .2 mm for for each ten chains of device chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Photograph Electrical Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Guy-machine Interface	Delta
Pneumatic Components	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

/ The use of original gear manufacturer’s (OEM) component numbers or logos , e.g. CASE® and John Deere® are for reference needs only and for indicating merchandise use and compatibility. Our company and the outlined alternative elements contained herein are not sponsored, approved, or produced by the OEM. /